The conventional method for producing organic polymers
METHANE (CH₄) → (INTERMEDIATES) → MONOMERS → SYNTHETIC POLYMERS
PP, PE, PET, PA, and many others
SOURCES: A byproduct of agriculture, landfills, and the energy sector.
Biomethane (CH₄) is produced by processing organic waste.
NON-RENEWABLE SOURCES OF CH₄
SOURCE: The Oil & Gas Industry.
Methane (CH₄) is the primary component of extracted natural gas. It is obtained from fossil fuels: oil and gas.
This brilliant invention, with no place in nature's cycles, is now returning to us as a global threat to health and ecology. It's a case of immense utility at an unbearably high cost.
- Physically, these tiny particles act as foreign bodies, causing chronic inflammation in tissues.
- Chemically, they work like a "Trojan Horse," carrying dangerous chemicals (pesticides, heavy metals) that they have absorbed from the environment on their surfaces.
- Biologically, they become vehicles for pathogenic bacteria, helping them spread.
Imagine materials that Nature herself had never encountered in her entire history. Polypropylene (PP), polyethylene (PE), PET, and nylon (PA) are not products of evolution, but brilliant inventions of human genius. These traditional polymers, engineered in laboratories from oil and gas, gifted the world with incredibly useful materials: strong, light, and cheap. They are used in almost everything around us—from our clothes and food packaging to cars and gadgets.
However, this technological breakthrough has a serious flaw. In creating "everlasting" polymers, we forgot to give them an "eternal life" within the natural cycle of matter. We failed to design an economically viable and safe system for their disposal and recycling. Moreover, such plastic can only be recycled a limited number of times.
So, what happens to traditional polymers when they end up in the environment?
They remain there for centuries. Nature, whose arsenal contains enzymes for decomposing wood, leaves, and even bones, is powerless against the molecular structure of plastic. Her mechanisms do not recognize it as food.
The only thing she can do, with the help of solar ultraviolet rays, water, and wind, is break the polymers into fragments—microplastics. This process is not decomposition, but an endless fragmentation that takes over 100 years.
And now, this invisible threat begins its journey back to humans. Microplastics are now found in our air, water, food, and already—inside our bodies. Its ubiquitous spread and its ability to accumulate in the body are akin to a silent, creeping sabotage.
Traditional polymers - a revolutionary invention with a dark side
Let's examine two fundamentally different methods:
the conventional (petrochemical) way
and the biotechnological approach
An engineered process, born from chemical synthesis
THE WHO, WHAT, AND HOW OF ORGANIC POLYMER PRODUCTION
Carbon's superpower is forming strong, long chains—the backbone of all polymers.
Look around: most plastics and fibers you see probably originated from a simple molecule of methane (CH₄).
METHANE (CH₄) is a source of Carbon (C).
And Carbon (C) is the fundamental building block of 100% of all organic polymers
HOW TRADITIONAL ORGANIC POLYMERS ARE MADE
МЕТАН (CH4) is the direct raw material
Through a series of chemical transformations, this simple gas is converted into the most essential "building blocks"—monomers.
Next comes polymerization: a chemical reaction that links these monomers into long chains, creating polymers.
The final stage is granulation, where the polymer is cut into pellets for easy transport, sale, or use in manufacturing various products.